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吸附式干燥機如何實現(xiàn)降耗?

雖然還有其他不太常見的吸附式干燥機類型,但本文不討論它們。所有典型的吸附式干燥機都有兩個填充滿干燥劑顆粒的壓力容器和一個閥門控制系統(tǒng),該系統(tǒng)可以引導壓縮空氣從一個壓力容器流向另一個壓力容器。干燥劑顆粒在飽和前將壓縮空氣中的水蒸氣(吸附)去除的能力是有限的,一旦干燥劑飽和,必須在再生循環(huán)中將干燥劑中的水分去除,否則干燥機將無法吸收空氣中的水分,將壓縮空氣的露點降低到一個較低的水平。
Although there are other less common types of adsorption dryers, they are not discussed in this article. All typical adsorption dryers have two pressure vessels filled with desiccant particles and a valve control system that directs compressed air from one pressure vessel to another. The ability of desiccant particles to remove water vapor (adsorption) in compressed air before saturation is limited. Once the desiccant is saturated, the moisture in the desiccant must be removed in the regeneration cycle, otherwise the dryer will not be able to absorb the moisture in the air and reduce the dew point of compressed air to a lower level.
在一個壓力容器中的干燥劑飽和之前,閥門控制系統(tǒng)會將未完全干燥的壓縮空氣輸送到另一個充滿干燥劑的壓力容器中。同時將前一個壓力容器置于大氣壓下,通入干燥過的壓縮空氣,帶走已飽和干燥劑中的水分,對干燥劑進行再生。由于壓縮空氣在大氣壓下,露點會降低,因此其帶走水分的能力更強。兩壓力容器中的干燥劑像這樣交替干燥和再生,周期通常為10分鐘。這一循環(huán)再生過程消耗的壓縮空氣約為干燥機額定產量的15%到20%。
Before the desiccant in one pressure vessel is saturated, the valve control system will deliver the compressed air which is not completely dry to another pressure vessel filled with desiccant. At the same time, put the former pressure vessel under atmospheric pressure, pass in the dried compressed air, take away the moisture in the saturated desiccant, and regenerate the desiccant. Because compressed air at atmospheric pressure, dew point will be reduced, so its ability to take away water is stronger. The desiccant in the two pressure vessels is alternately dried and regenerated like this, and the cycle is usually 10 minutes. The compressed air consumed in this recycling process is about 15% to 20% of the rated output of the dryer.
需要注意的是,這里的15%~20%是干燥機額定產量的15%~20%。在某些情況下,干燥機不會滿載工作。舉例來說,當干燥機半載工作時,這里用來帶走干燥劑中水分的壓縮空氣將是產量的30%到40%。在干燥空氣的過程中,此類干燥機本身就將用掉大部分已干燥的壓縮空氣,這也是審計員不看好此類壓縮機的原因。
It should be noted that 15% ~ 20% here is 15% ~ 20% of the rated output of the dryer. In some cases, the dryer will not be fully loaded. For example, when the dryer is working at half load, the compressed air used to remove moisture from the desiccant will be 30% to 40% of the output. In the process of drying air, this kind of dryer itself will use up most of the compressed air that has been dried, which is also the reason why auditors are not optimistic about this kind of compressor.
山東干燥機
為了彌補這一缺點,設計師們提出了不同版本的吸附式干燥機,其中之一就是有熱再生吸附式干燥的方法。類似于無熱再生吸附式干燥機,仍要使用已經(jīng)干燥過的壓縮空氣來干燥已飽和的干燥劑,但壓縮空氣在通入壓力容器之前,會先用電加熱器進行加熱。
In order to make up for this shortcoming, designers have proposed different versions of adsorption dryer, one of which is the method of thermal regeneration adsorption drying. Similar to the heatless regenerative adsorption dryer, the saturated desiccant still needs to be dried with the dried compressed air, but the compressed air will be heated by the electric heater before it is introduced into the pressure vessel.
這一設計上的改變使消耗的壓縮空氣更少,大約為干燥機額定產量的7.5%,可以釋放更多的壓縮空氣滿足需求,并降低了總體電氣運行成本。這種類型的干燥機略大于無熱再生型干燥機,且周期變?yōu)榱?小時。
This design change results in less compressed air consumption, which is about 7.5% of the rated output of the dryer. It can release more compressed air to meet the demand and reduce the overall electrical operation cost. This type of dryer is slightly larger than the heatless regenerative dryer, and the cycle is changed to 4 hours.

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